Mega Kayaks :: Construction

Our 2021 Build spec explained.

Surf Kayaks
Spec 1 Carbon 1 spec

Gel deck and Hull. Glass cloth , Carbon with a Soric core . (approx 11kg)

Spec 2 (old "superlite"spec) (approx 10kg)

Gel deck and hull. Diolen cloth , Carbon with a Soric core .(Photos to follow).

Spec 3 Xtech (approx 8-9kg)

Our new Gel coat is full epoxy gel coat followed by layers of glass and Carbon / Cabon kevlar cloth with a high density PU foam core. The hull can be either pure carbon of carbon kevlar finish .

Spec 4 Carbolite Pro (approx 7kg)

No gel coat - A pure carbon finish with alternate layers of Carbon / Kevlar with a PU foam core.

Spec 5 Featherlite Pro. (sub 7kg)

One for the weight weenies. Imagine a Carbolite pro with no outside seam line for the smoothest interaction with the waves, and a full carbon cockpit and thigh braces. Bo stone left unturned to save weight and gain performance .

Our epoxy resin:

Epoxy resin has 75% fewer VOCs (Volatile Organic Compounds) contained in the resin itself and two-thirds fewer VOCs are released into the atmosphere than from polyester/vinylester resin. VOCs are a source of air pollution and can be a significant health hazard.
Safer and better for the environment ( No Styrenes released into the atmosphere )
Epoxy Resins have performance advantages over polyester and vinyl esters in these main areas.

Our seams:

All boats are triple seamed with carbon , carbon kevlar and pure kevlar tapes.
Our outer micro seam is a crystal clear epoxy and bonds our signature black composite seam tape to the gel coat, leaving minimal seam area. This avoids disruputing the way the rails work with the water the way larger standard gelcoat seams do.

Our fin boxes. We found that over time plastic fin boxes or mounts gradually give in to the forces they are subject to and fail leaving for an expensive repair. So, we devised our own special anodised alloy fin box, now in it's second generation it is now shorter , lighter and even stronger than any other fin box on the market.

Sea Kayaks

Carbon Kevlar 1

Epoxy deck and hull

Deck is: Lightweight sprayed gel coat on E Glass deck
Hull is: Lightweight sprayed gel coat on E-Glass with special core and an inner layer of Carbon Kevlar.

Aproximate boat weight 23 - 26kg

Super light:

Oven cured Epoxy deck and hull
Deck is: Lightweight sprayed gel coat on E Glass x 2
Hull is: Lightweight sprayed gel coat on E Glass x 2 Carbon Kevlar x2 with special core ( inner layers Carbon Kevlar).
Hull is now vac bagged !

Aproximate boat weight 20-24kg

X-tech:

Oven cured Epoxy deck and hull
Deck is Deck is: Lightweight sprayed gel coat on E Glass x 1, Carbon x1
Hull is Vac bagged Carbon x2, E-Glass x1 with honeycombe core /foam core ( inner layers Carbon Kevlar).

Hull can now be coloured or bare carbon kevlar (No cost option)

Aproximate boat weight 17- 20kg

Carbolite Pro

Oven cured Epoxy deck and hull
Deck is: Lightweight sprayed gel coat on
Vac bagged Carbon x2 with a very special core.
Hull is Vac bagged Carbon x3 with honeycombe core /foam core ( inner layers Carbon ).

Aproximate boat weight 14- 17 kg

Elite
Featherlite spec

Especially for the weight weenies out there. The closest thing to an F1 spec we can think of!
This is a full epoxy vac bagged oven cured special build!

No gel on deck or hull , foam core deck as well as hull (lighter , stiffer , stronger) , custom lay up to suit each individual paddlers requirements .

Materials used , Carbon, Carbon Kevlar and Carbon Dyneema.

Rolled and intergrated cockpit rim with special thigh braces.

No stone left unturned to reduce weight, improve stiffness and response!

Aproximate boat weight --- sub 12 - 15 kg depending on model.

Canoes

Super light:

Hull is: Lightweight sprayed gel coat on E Glass x 3 Carbon x1 with special core ( inner layer Carbon ).
Hull is now vac bagged !

Beautifully finished Ash gunnels and seats

Aproximate boat weight 19-23 kg

X-tech:

Hull is Lightweight sprayed gel .Vac bagged Carbon x2, E-Glass x1 with Epoxy compatible core ( inner layers Carbon).

Aproximate boat weight 17-20 kg

Carbolite Pro

Hull is Vac bagged Carbon x3 with foam core ( inner layers Carbon or carbon kevlar).

Aproximate boat weight 16-19kg

Elite
Featherlite spec

Especially for the weight weenies out there. The closest thing to an F1 spec we can think of!
This is a full epoxy vac bagged special build!

Pure Carbon finish hull with foam core . It looks absolutley stunning !

Materials used in the boat build are, Carbon, Carbon Kevlar and Carbon Dyneema.
It's as high tech as it is possible to get!

The Gunnels are Pure carbon, the seals and end caps pure carbon.

No stone left unturned to reduce weight, improve stiffness and response!

Aproximate boat weight --- sub 12-14kg depending on boat size and seats

Polo Kayaks

Club

Kit you club out , super tough and durable .

Lightweight sprayed gel coat on E-Glass with special core in hull and an inner layer of Diolene.

All epoxy build

Aproximate boat weight 12kg

Team Spec

A spec for club team members on a budget , Strong , light and durable.

Lightweight sprayed gel coat on E-Glass and carbon kevlar with special core in hull and an inner layer of Carbon Kevlar.

Vac bagged hull

All epoxy build

Aproximate boat weight 9kg

Carbolite Pro

A spec for competing at the highest level

No stone left unturned to save weight, improve stiffness, response.

Aproximate boat weight 7.5kg

Rock hard carbon Pro

A spec for competing at the highest level

An awesome "Rock Hard" build of Carbon bonded with reinforcement material and foam core . The deck and hull are vac bagged
No stone left unturned to Increase strength and save weight, improve stiffness, response and durability.

Aproximate boat weight 10.5kg

* Boat weights quoted can be greatly affected by colour choice , design and other factors such as ambient temperature on the day of manufacture. Because our pigments are lead and cadmium free some light colours and designs may require more layers of gel coat. If a low weight is a specific requirement to you we can advise you on the best way to make your color scheme work .

Please bear in mind that the appoximate weights quoted are our desired outcome weights , we cannot and do not guarrantee a finished weight and can only do ou best to work towards the weights quoted.